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PolySteel PanelDeck
PanelDeck is a proven insulating concrete forming system for roofs, floors and walls that combines the strength, fire resistance and dimensional stability of steel, with the insulating properties of high-density expanded polystyrene to create a structural panel of exceptional performance.
Each panel is 24 inches wide and can be ordered in any length or thickness desired without extra charge.  The 22-gauge (8mm) integrated steel beams run parallel at 12 inches on center to provide the panel with self-supporting strength and a continuous mechanical attachment point for drywall or any other type of covering.
The panels interlock with a user-friendly tongue-and-groove design at the base of a 5-inch wide cavity that forms the concrete beam, or "joist," which creates the structural support member of the entire system.  Rebar is placed in each joist, as required, and shoring is spaced every 6 to 8 feet as required by an engineered design.  The thickness of the PanelDeck material and/or the concrete slab poured on top of the panel determines the height of the concrete joist and the unsupported span of the deck.  PanelDeck is available in a variety of thickness from 7 to 12 1/2 inches.
The utility passages are 4.75 inches in diameter and allow for the placement of plumbing, electrical, telephone and ventilation systems within the panel without having to remove any of the forming material or without impairing the integrity of the system.

PolySteel has developed a basic engineering design table, shoring guidelines and multiple-span estimating tables that represent the most comprehensive technical support available.


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